Case Study: Consulting Engineering

Bruton Parish Episcopal Church

Bruton Parish ChurchWilliamsburg, Virginia

Renovating the Oldest Surviving Building in Colonial Williamsburg

As the oldest surviving building in Colonial Williamsburg, Bruton Parish Episcopal Church stands as both a fully functional place of worship and a designated National Historic Landmark. Originally constructed in 1715, the 25,920 ft² building has undergone numerous renovations throughout its 310-year history. One of the most pressing challenges in recent years was the aging HVAC system, which had reached the end of its useful life. Frequent failures caused significant disruptions, incurred high maintenance and energy costs, and posed potential risks to the building’s preservation. To address these issues, CMTA delivered a complete HVAC system replacement in 2023, enhancing indoor air quality and improving energy efficiency to ensure the church’s longevity for future generations.

The Challenges

  • Prioritize historic preservation while modernizing the facility’s HVAC system
  • Improve indoor air quality and thermal comfort
  • Install new mechanical equipment within tight facility constraints
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The preservation of our history and the sustainability of our future are now beautifully aligned in this remarkable project. Improving indoor air quality and energy efficiency was essential to maintaining the comfort and legacy of our beloved church. Created with Sketch.

John A. Fogarty

Bruton Parish Church Treasurer

The Solutions

The renovation of Bruton Parish Church balanced historic preservation with the need for modernized, energy-efficient mechanical systems. Hosting weekly services, and welcoming visitors for tours and educational programs, the church required updates to accommodate its diverse occupancy patterns. CMTA utilized Trane Trace 700 modeling software to simulate the building’s energy performance, incorporating precise occupancy schedules. However, the building's age presented significant challenges in accurately modeling its construction properties. To overcome these difficulties, CMTA developed custom construction types to better represent the walls, windows, and doors, enabling more accurate energy models. These models informed strategic updates to the building envelope and mechanical systems, which included the installation of a geothermal HVAC system, water-to-water heat pumps, and programmable thermostats.

Heat exchange in the original system utilized water from a well located within Colonial Williamsburg, creating a functional but dated system for regulating the building’s temperature and air quality. Aiming to modernize the mechanical systems while preserving the church’s historical integrity, the design team replaced the existing chiller and boiler configuration with two water-to-water heat pumps. This new arrangement drastically improves efficiency and offers more flexibility, with a smaller heat pump meeting the church’s load during off-peak hours or when unoccupied, and a larger unit available to handle peak demand when the building is fully occupied. Additionally, to install the closed-loop geothermal system, drilling was carefully performed at the Palace Green—an untouched and historically significant area of Virginia’s first capital—ensuring that the historical land on the church grounds remained undisturbed.

One critical issue discovered during the renovation was a malfunctioning damper, which had been stuck open, allowing excessive intake of fresh air into the system. This limited the system's efficiency, particularly during the winter months, as it struggled with improper dehumidification and higher-than-expected temperature differences. The damper was replaced, restoring proper air intake functionality and resolving these inefficiencies. Additionally, outdated humidification equipment was replaced with a modern electric steam humidifier, enhancing thermal comfort and ensuring reliable humidity control. Further measures included contracting a duct cleaning company to maintain cleanliness in the air distribution system, which utilizes underground brick tunnels that naturally maintain a stable temperature of approximately 60°F year-round.

Together, these upgrades not only optimized heating and cooling during non-peak hours but dramatically reduced the church’s site EUI from 395.6 kBtu/ft² to 117.2 kBtu/ft², achieving an impressive 237% reduction in energy consumption. 

Creative Installation Strategies for Historic Preservation

Over 70 years old, the previous HVAC system had become inefficient and highly unreliable, requiring constant adjustments and incurring frequent, costly failures. Additionally, key components were only available as remanufactured parts, the phased-out refrigerant for the chiller was prohibitively expensive, and few technicians were qualified to repair the antiquated equipment. With the new system, the water-to-water heat pumps are designed to modulate efficiently to achieve the desired temperature and humidity setpoints, addressing the limitations of the previous system. As geothermal systems eliminate the need for central equipment, this upgrade significantly reduces operational costs, while also making it easier for the owner to find maintenance professionals who are familiar with modern systems.

However, the installation process itself presented unique challenges due to the historical designation of the building. Modifications to the existing facade were prohibited, severely limiting access routes. The only viable option involved maneuvering the new equipment through a door and down a flight of stairs into the basement. This required a precise and collaborative effort with contractors to ensure the selected equipment was appropriately sized for both the physical space and the narrow transport pathway. To mitigate risks, larger components were mocked up using sheet metal to test and confirm the feasibility of moving and positioning the equipment within the constraints of the structure. This innovative approach ensured a seamless installation without compromising the building's historic integrity. 

The Results

Through these thoughtful and innovative upgrades, the project team preserved the historic character of the church while transforming its mechanical systems to support modern energy standards, improve air quality, and enhance occupant comfort. The redesign of the system significantly reduces its environmental impact by transitioning from an open-loop system to a closed-loop system while also improving building envelope leakage and inefficiencies inherent to its historical construction. These energy-efficient upgrades annually eliminate 423 Metric Tons of CO2 emissions, marking a substantial reduction in the building’s operational carbon footprint.

CMTA takes great pride in contributing to a project that preserves such a significant historical landmark, ensuring this iconic church remains a lasting symbol of service and inspiration for its community and the nation at large for generations to come. 

Bruton Parish Church Energy Use

[{"x":"JAN","Pre-Renovation":"33.0","Post-Renovation":"9.8"},{"x":"FEB","Pre-Renovation":"65.9","Post-Renovation":"19.5"},{"x":"MAR","Pre-Renovation":"98.9","Post-Renovation":"29.3"},{"x":"APR","Pre-Renovation":"131.8","Post-Renovation":"39.0"},{"x":"MAY","Pre-Renovation":"164.8","Post-Renovation":"48.8"},{"x":"JUN","Pre-Renovation":"197.8","Post-Renovation":"58.6"},{"x":"JUL","Pre-Renovation":"230.7","Post-Renovation":"68.3"},{"x":"AUG","Pre-Renovation":"263.7","Post-Renovation":"78.1"},{"x":"SEP","Pre-Renovation":"296.6","Post-Renovation":"87.8"},{"x":"OCT","Pre-Renovation":"329.6","Post-Renovation":"97.6"},{"x":"NOV","Pre-Renovation":"362.6","Post-Renovation":"107.4"},{"x":"DEC","Pre-Renovation":"395.6","Post-Renovation":"117.2"}]
PRE-RENOVATION: THE ANNUAL ENERGY USE BEFORE COMMISSIONING
POST-RENOVATION: THE MEASURED ENERGY USE OF THIS PROJECT AFTER COMMISSIONING